Zhongke Intelligent (Shandong) Co., Ltd. was established in2022In the year, we will focus on core technologies of smart grid and new energy, and deeply cultivate three major fields: intelligent electrical manufacturing, high-precision copper based new material production, and research and development of Internet of Things technology. The core products include smart grid equipment, copper based new materials, energy storage new energy equipment, and high-end cabinets, which are widely used in key scenarios such as smart grid construction and new energy generation. With excellent technical strength and green development concept, the company has successivelyawardedShandong Province Specialized, Refined, Unique and New Small and Medium sized EnterprisesShandong ProvinceGreen factories, etcmultipleHonorary title.

    2、 Implementing equipment data acquisition transformation andDeploying MES system to enhance production control efficiency.For Savani sheet metal production line, fiber laser cutting machine, etc85Install industrial sensors on the core production equipment to fully realize equipment networking and all factor data collection. Deploy customized machiningMESBuild a digital production management system with intelligent scheduling, quality traceability, and equipment monitoring as the core。Intelligent SchedulingmoduleIntegrate procurement and production instructions, dynamically adjust order priorities, match equipment capacity optimization plans, and enhance the scientificity and flexibility of planning; Quality TraceabilitymoduleBy using a unique identification code (batch number)+Associate the entire process data with serial numbers, build a traceable chain, efficiently locate problems, and improve traceability efficiency; Equipment MonitoringmoduleReal time collection of operational data, building a fault warning mechanism based on warning and diagnostic models, improving maintenance efficiency, and reducing the risk of unplanned downtime. At the same time, the workshop visualization data dashboard updates key information such as production progress and equipment status in real-time, providing data support for management to dynamically allocate resources and make accurate decisions.

 1The product quality has significantly improved.Effectively addressing industry pain points such as missed manual inspections and poor quality traceability, the product defect rate has increased3.2%drop to1.1%The positioning time for defective products has been significantly shortened, and the incidence of customer quality objections has decreased60%Build market competitiveness with stable product quality.

 IISignificant optimization of production efficiency。Significantly improve issues such as insufficient equipment collaboration and slow order response, and increase production efficiency50%Overall production efficiency has been improved20%The utilization rate of core equipment65%Ascend to92%Timely delivery rate of orders82%upgrade to98%Above, the production cycle starts from45Days shortened to31The ability to quickly respond to market demand has significantly increased.

 IIIEffective control of operating costs。Successfully solved the two major problems of inventory backlog and high equipment maintenance costs, with inventory turnover rate increasing from3Upgrade to5.2Accumulated reduction of inventory backlog costs250Ten thousand yuan; Reduce equipment maintenance costs40%Reduce maintenance and inspection labor costs60%To achieve the coordinated promotion of cost reduction, efficiency improvement, and high-quality development.